Back to What we do

Service · 01/06

Software development

We develop production-system software covering machine vision, position control (hydraulic, pneumatic, servo), SCADA, ANDON, Node-RED and IoT applications, plus mobile and web applications that let you control the entire system.

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Simbiosis Studio
PLC connected09:41
line_reader.py - simbiosis-scada
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● OPC UA · 192.168.10.4UTF-8 · Python · ln 1
01Scope

What do we take on?

We digitise your industrial processes and give you full control of them. Our custom-built SCADA and ANDON systems monitor your entire production line in real time and turn that data into meaningful reports. Through full integration with your existing ERP systems, the data collected on the shop floor flows straight into your enterprise resource planning. Our machine vision algorithms, working to micron precision, automate your quality-control processes, while the position-control software we develop for hydraulic, pneumatic and servo systems brings absolute precision to machine motion.

02Proof - Projects

Projects we built with this service

Daikin leak-testing line

Daikin

Daikin leak-testing line

Two KUKA robots, one job: catch the leak before it leaves the factory. The brazed joints on air-conditioner outdoor units are tested with helium detectors, contact-free and with 100% coverage, so a bad joint is caught while it is still on the line.

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Timber scanning and cutting optimisation

Üstünkarlı

Timber scanning and cutting optimisation

One system from log to sale-ready timber: 20-sensor edge scanning, millimetre-accurate measurement and a cutting algorithm that gets the widest board out of every side board. Alignment, blade positioning and packing, all without a human hand.

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Smart calf feeding and herd management system

FTC Makina

Smart calf feeding and herd management system

An IoT-based system for the livestock sector that identifies each calf by RFID, gives it its own diet and tracks its growth on a web and mobile platform.

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Paint consumption tracking and ERP integration

Hawle Özkan

Paint consumption tracking and ERP integration

Industrial load cells under the powder paint buckets weigh consumption continuously, to the gram. Every gram is written to the active work order and posted to the ERP the moment the job closes. Weighing, not guessing.

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Robotic packaging and quality control

Lipton (Unilever)

Robotic packaging and quality control

End-of-line automation with KUKA robots for food giant Lipton: the bags are carried by a steel wrist, not a human back. Every pack is inspected by machine vision, and a faulty one never even makes it onto the line.

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Automated steel sharpening and stacking cell

AmaStar Tarım

Automated steel sharpening and stacking cell

A fully automatic robot cell for heavy industry that sharpens, handles and stacks steel parts with no human intervention.

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Wastewater treatment plant SCADA system

MASKİ

Wastewater treatment plant SCADA system

A central SCADA system that monitors, controls and reports on every process at Manisa’s central wastewater treatment plant, 24/7.

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Automatic CNC unloading

ZF Sachs

Automatic CNC unloading

Fully automatic unloading of machined parts from a DMG MORI CNC lathe with a Universal Robots (UR) cobot, with operator safety built in.

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03Capabilities

What do we do?

  1. 01Machine vision and quality-control systems
  2. 02Modern web and mobile applications (system set-up and control)
  3. 03Custom SCADA, HMI and operator panels
  4. 04Real-time data collection and analysis
  5. 05IoT device management and monitoring
  6. 06Precise servo, hydraulic and pneumatic axis control
  7. 07Rapid prototyping and flow automation with Node-RED
  8. 08Full integration with ERP and MES systems
04Technologies

Technologies we use

C#JavascriptReact,Vue,Next.jsNode-REDCodesysBeckhoff TwinCATWeintek Easybuilder ProPrometheusDBInfluxDBSQL ServerMQTTOPC-UASiemens WinCCTIA Portal
05Delivery process

How do we work?

  1. 01

    Analysis

    We see your line on site and agree with you where it stands and where it needs to go.

  2. 02

    Design

    We design the solution around you and put the scope and the roadmap in writing.

  3. 03

    Delivery

    We build, test and commission it, and we are beside you on the first shift.

  4. 04

    Support

    Training, scheduled maintenance and 24/7 technical service stay with the same team.

Other services

Industrial hardware and panel designConsulting and integrationSystem commissioningOn-site installationTechnical service

Let’s bring your project to life

Software development: tell us what you need, and we will pin down the scope, the roadmap and the team together.

Get a quoteSee our projects