Simbiosis × MASKİ - SCADA & process automation
Wastewater treatment plant SCADA system
A central SCADA system that monitors, controls and reports on every process at Manisa’s central wastewater treatment plant, 24/7.
Results - in figures
80% shorter operator response time
15% lower energy costs through more efficient pump operation
Fault detection time cut from hours to minutes
Regulatory reporting 100% automated
This project was developed so that every critical point of the Manisa Wastewater Treatment Plant, spread across a wide area, could be monitored and managed from a single centre: pumping stations, aeration basins, chemical dosing units and discharge lines. With real-time data tracking, alarm management, historical trend analysis and automatic reporting that meets legal standards, the system keeps the plant running efficiently and safely.
01 - Challenge
The challenges
The starting point: what was slowing the line down, putting it at risk or keeping its data in the dark?
- 01Challenge
Managing hundreds of pieces of equipment spread over a wide geographic area from a single centre
- 02Challenge
Keeping data flowing without interruption or error, 24/7
- 03Challenge
Integrating older equipment of different makes and models
- 04Challenge
Full compliance with legal reporting standards and environmental regulations
02 - Solution
Our solutions
Our answer: mechanics, controls and software, built by one team.
- 01Solution
A redundant Profinet network designed around distributed I/O islands
- 02Solution
A redundant SCADA server architecture for high availability
- 03Solution
Standard protocols such as OPC UA and Modbus for data integration
- 04Solution
Custom, automated reporting modules that meet legal standards
03 - Result
The results
The difference measured on the line, and seen by the customer every day.
- 01Result
80% shorter operator response time
- 02Result
15% lower energy costs through more efficient pump operation
- 03Result
Fault detection time cut from hours to minutes
- 04Result
Regulatory reporting 100% automated
04 - System
Project highlights
- Real-time monitoring of the whole plant on the P&ID
- Detailed alarm and event management (SMS/email notifications)
- Historical data logging and trend analysis
- Automatic daily, weekly and monthly regulatory reporting
- Energy consumption analysis and pump optimisation
- Secure remote access via mobile and web
Technologies used
05 - On site
Project gallery
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Related service
The service we provided on this project
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