Smart calf feeding and herd management system
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Simbiosis × FTC Makina - IoT & smart agriculture

Smart calf feeding and herd management system

An IoT-based system for the livestock sector that identifies each calf by RFID, gives it its own diet and tracks its growth on a web and mobile platform.

FTC Makina12 monthsCompleted

Results - in figures

15%

15% optimisation in feed costs

A visible improvement in calf growth and health

80%

80% saving on manual feeding labour

Proactive, data-driven herd management

00 - Project story

The system reads each calf’s RFID tag and applies the diet programme defined for that animal in the database. Feed temperature, the amount given and the animal’s weight are measured in real time with load cells. All of this data goes into the database, and the farm owner can follow it in charts through the web or mobile app. The app also works as a complete herd-management platform: farm managers can add new animal tag numbers, delete existing ones, create custom diet plans and assign them to specific animals with a single click.

01 - Challenge

The challenges

The starting point: what was slowing the line down, putting it at risk or keeping its data in the dark?

  1. 01Challenge

    Keeping electronics stable in a harsh environment like a barn

  2. 02Challenge

    Identifying every animal quickly and correctly

  3. 03Challenge

    Integrating data from different sensors (weight, temperature)

  4. 04Challenge

    Designing an interface that is easy for farm owners to use

02 - Solution

Our solutions

Our answer: mechanics, controls and software, built by one team.

  1. 01Solution

    IP67-rated industrial panels and sensors

  2. 02Solution

    Optimised RFID antenna placement and reading algorithm

  3. 03Solution

    A central PLC and IoT gateway for data collection and transmission

  4. 04Solution

    User-friendly interfaces shaped by feedback from farmers

03 - Result

The results

The difference measured on the line, and seen by the customer every day.

  1. 01Result

    15% optimisation in feed costs

  2. 02Result

    A visible improvement in calf growth and health

  3. 03Result

    80% saving on manual feeding labour

  4. 04Result

    Proactive, data-driven herd management

04 - System

Project highlights

  • Individualised automatic feeding
  • Real-time weight and feed consumption tracking
  • Remote management through web and mobile apps
  • Growth analysis and graphical reporting
  • Turnkey electrical panels and automation infrastructure

Technologies used

C# / JavaScriptReact Native (Mobile App)Vue.js (Web App)ifm (level sensors)RFID readersLoad cellPLCOPC-UA

05 - On site

Project gallery

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Smart calf feeding and herd management system