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Solution · 04/07·All sectors

Industrial data and ERP integration

We connect the shop floor (OT) with your business systems (IT), so you can make data-driven decisions and calculate your costs accurately.

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SIMBIOSIS MECHATRONICSDATA ARCHITECTUREschematicshop floor → MES → ERPrev A · 2026FIELD · OTPLCRobotSensorWeighingMONITORING · MESSCADAHistorianANDONENTERPRISE · ERPERPReportsBIOPC UA · MQTTREST · SQLevery measurement matched to its work order · real time
01Solution

What is the solution?

We integrate live data from the PLCs, sensors and machines on your factory floor with your existing ERP or MES systems, in both directions. Production parameters are set from the work order coming from the ERP, and at the end of production, live consumption and quality data go back to the ERP automatically.

02Proof - Projects

Projects we built with this solution

Daikin leak-testing line

Daikin

Daikin leak-testing line

Two KUKA robots, one job: catch the leak before it leaves the factory. The brazed joints on air-conditioner outdoor units are tested with helium detectors, contact-free and with 100% coverage, so a bad joint is caught while it is still on the line.

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Timber scanning and cutting optimisation

Üstünkarlı

Timber scanning and cutting optimisation

One system from log to sale-ready timber: 20-sensor edge scanning, millimetre-accurate measurement and a cutting algorithm that gets the widest board out of every side board. Alignment, blade positioning and packing, all without a human hand.

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Paint consumption tracking and ERP integration

Hawle Özkan

Paint consumption tracking and ERP integration

Industrial load cells under the powder paint buckets weigh consumption continuously, to the gram. Every gram is written to the active work order and posted to the ERP the moment the job closes. Weighing, not guessing.

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Wastewater treatment plant SCADA system

MASKİ

Wastewater treatment plant SCADA system

A central SCADA system that monitors, controls and reports on every process at Manisa’s central wastewater treatment plant, 24/7.

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03Applications

Where is it used?

  1. 01Starting production from ERP work orders
  2. 02Live consumption tracking (paint, raw materials, etc.)
  3. 03Automatic transfer of production data to the ERP
  4. 04Real-time cost analysis
  5. 05Linking quality-control data
  6. 06Recipe and parameter management
04Benefits

What does it deliver?

01

Accurate, real-time cost tracking

02

Operational transparency

03

No more manual data-entry errors

04

A culture of data-driven decisions

05

Accurate stock and resource planning

06

Higher process efficiency

05Technologies

What do we build it with?

ERP/MES API integrationOPC-UAMQTTSQL ServerC#PythonNode-REDCodesys
06Delivery process

How do we work?

  1. 01

    Analysis

    We see your line on site and agree with you where it stands and where it needs to go.

  2. 02

    Design

    We design the solution around you and put the scope and the roadmap in writing.

  3. 03

    Delivery

    We build, test and commission it, and we are beside you on the first shift.

  4. 04

    Support

    Training, scheduled maintenance and 24/7 technical service stay with the same team.

Other solutions

Turnkey production line automationRobotic automation and palletisingSmart agriculture and livestock solutionsMachine vision and quality-control systemsEnergy management solutionsPredictive maintenance systems

Let’s build this solution on your line

Book a free consultation: tell us about your line, and we will decide together where to start.

Free consultationSee our projects