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Solution · 07/07·Maintenance

Predictive maintenance systems

Use IoT and AI to spot machine failures weeks before they happen, and eliminate unplanned downtime.

SIMBIOSIS MECHATRONICSVIBRATION ANALYSISreportFFT · ISO 10816rev A · 2026M1 · 45 kWbearing · 6310accelerometer · 3 axesVIBRATION SPECTRUM · FFTISO 10816 · alarmBPFO · 2×1×0 Hz1 kHzRMS 4.2 mm/s · remaining life ≈ 18 days · work order raised
01Solution

What is the solution?

We build smart maintenance systems that continuously monitor critical data such as vibration and temperature on your industrial equipment and detect potential failures in advance. This lets you optimise your maintenance work and avoid production losses.

03Applications

Where is it used?

  1. 01Vibration analysis and anomaly detection
  2. 02Temperature monitoring with thermal imaging
  3. 03Motor current analysis
  4. 04Acoustic emission detection
  5. 05Automatic maintenance work orders
  6. 06Equipment health score
04Benefits

What does it deliver?

01

Up to 70% less unplanned downtime

02

Lower maintenance costs

03

Longer equipment life

04

Higher production efficiency

05

Fewer workplace safety risks

06

Optimised spare parts stock

05Technologies

What do we build it with?

IoT sensorsBannerifmPepperl+FuchsMachine LearningEdge ComputingVibration AnalysisThermal Imaging
06Delivery process

How do we work?

  1. 01

    Analysis

    We see your line on site and agree with you where it stands and where it needs to go.

  2. 02

    Design

    We design the solution around you and put the scope and the roadmap in writing.

  3. 03

    Delivery

    We build, test and commission it, and we are beside you on the first shift.

  4. 04

    Support

    Training, scheduled maintenance and 24/7 technical service stay with the same team.

Let’s build this solution on your line

Book a free consultation: tell us about your line, and we will decide together where to start.